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Rotax 582UL power package for the Quad City Challenger II

Power your Challenger with the solid liquid cooled power of this aircraft engine
Choose your options and view your total at the bottom of the page.

The setups listed here are approved for use on a Challenger registered as an Advanced Ultra Light Aircraft (AULA) in Canada.

1. Engine

New Rotax 582UL aircraft engine
$6397.00
  • 65 HP @ 6500 RPM
  • 55.3 ft-lb @ 6300 RPM
  • 2-stroke engine specially developed for recreational aircraft
  • 2 cylinders, liquid cooled
  • Rotary valve intake
  • Dual capacitor discharge Ignition (DCDI)
  • Dual Bing carburetors
  • Mikuni pulse driven diaphragm fuel pump
  • Mikuni oil injection pump included
  • Time Between Overhauls (TBO): 300 hours
More Rotax 582UL Specifications

Note: Shown here with optional E type gearbox (replaced with belt reduction drive on a Challenger) and optional intake silencer.


2. Reduction drive


n/a
2.6:1 Cog Belt Reduction Drive Kit
Only available through Quad City Ultralight or their authorized dealers
Replacement parts
original Gates Powergrip GT2 cog belts are available from us for $98.00 each. Original NSK driven pulley bearings are available from us for $23.00 each
Rotax 2-stroke aircraft engines produce their power at high RPMs. Propellers need to turn much slower. On the Challenger, reduction is achieved through a belt drive which at the same time raises the propeller shaft sufficiently to allow clearance for a relatively large and efficient propeller.
The use of a Rotax gearbox would not allow sufficient propeller diameter in this particular installation.


3. Starter and electrical system

Recoil starter
included
The recoil starter is included with the engine, but most owners prefer the added convenience of an electric starter. The Rotax electric starter, mounted parallel to the crankshaft, cannot be installed on the Challenger because of the low clearance between the engine and firewall. A third party starter made by GPL and mounted at a right angle to the crankshaft is a popular option.
More information about GPL starters
GPL Electric Starter Kit
$640.00
Add deluxe kit, includes all wires, push button, solenoid, regulator rectifier, fuse and more
+$80.00
Genesis G16EP Battery
16Ah capacity, sealed pure lead technology for the ultimate in safety (nonspillable) and starting power
$125.00
If you use an electric starter, you will need to add a battery to your electrical system.


4. Filters

Bosch fine fuel filter
Transparent with fine plastic mesh, recommended to replace the paper element filter provided with the Challenger kit
$7.00
A Rotax Aircraft Engine engine equipped with proper and well maintained filters is a reliable, durable and powerful one!
Rotax/K&N dual carburetor air filter
Washable, reusable air filter has safety wire tabs for positive securing. Standard on the best installations.
$60.00
Pre-filter
Permanent (storage and flying) air filter cover. Repels dust, water spray, rain and snow to keep your air filter cleaner longer and prevent water ingestion.
$26.00


5. Radiator and oil injection


n/a
Radiator kit
Only available through Quad City Ultralight or their authorized dealers
This particular cooling setup comprises of a large radiator mounted on top of the wing.

n/a
All season kit
Only available through Quad City Ultralight or their authorized dealers
The all-season kit includes remotely adjustable louvers for the radiator and a cockpit heating system.

n/a
Oil injection tanks kit
Only available through Quad City Ultralight or their authorized dealers
Your 582UL already has an oil injection pump installed. Use it with these two oil injection tanks mounted on either side of the radiator.


6. Exhaust system

Rotax side mount type exhaust system
included
The standard exhaust configuration for Challenger installations.


7. Engine and exhaust mounting


n/a
Engine mounting kit
Only available through Quad City Ultralight or their authorized dealers
Replacement parts
original Lord brand rubber engine mounts are available from us for $10.00 each
The Challenger's engine is fastened to a mounting plate through four crankcase studs. Six rubber engine mounts isolate the aircraft's structure from the mounting plate, efficiently smoothing the engine's vibration. The entire assembly is hung cylinders-down from the structure's main "keel".

n/a
Exhaust bracket kit
Only available through Quad City Ultralight or their authorized dealers
Replacement parts
rubber cushions for the bracket are available from us, $6.00 for the set
The exhaust muffler is attached to the cylinder heads by a stainless steel clamp.


8. Propeller

Warp Drive adjustable pitch 3 blade 60" propeller
HP-L type hub
$845.00
Add nickel leading edge
+$190.00
The Challenger II with late-model belt reduction drive has clearance for a 60" propeller. The 582 setup uses a 3-blade ground adjustable propeller. It is extremely durable thanks to its carbon fibre construction and optional inlaid nickel leading edge.
Its pitch can be freely and precisely adjusted on the ground instead of swapping propellers.


9. Engine controls


 
Aero Controls Challenger Throttle Pack, 582 version
Includes:
  • Front seat quadrant with throttle and choke lever. A friction adjustment knob is installed on the side.
  • Rear seat quadrant with throttle lever, similar to the front seat quadrant.
  • High quality throttle cable assembly: single cable from front quadrant to splitter, two or three cables to the carburetors and oil injection pump lever (if installed). Very precise, maintenance-free, allows perfect carburetor synchronization.
  • High quality choke cable assembly similar to the throttle cable.
  • Heavy-duty push pull cables interconnect both quadrants allowing positive and precise control
    $300.00 (no oil injection)

Change to 3-way throttle cable for oil injection
+$15.00
The stock engine control quadrant and cable setup on the Challenger is far from ideal. First, there are two cables routed all the way from the rear seat throttle lever to each carburetor. These cables have a lot of play in their housings. The result is that the carburetor pistons never move at exactly the same rate, desynchronizing their operation and preventing the engine from reaching its full smoothness and efficiency. Second, the front and back seat levers are interconnected by a pushrod which has been known to give and bend when the instructor and student disagree on power settings.
The best and most popular alternative is to use the Aero Controls Challenger Throttle Pack.
More information about our Aero Controls products


10. Engine monitoring

Set of Westach 2" size instruments
  • Tachometer
  • Hourmeter
  • Liquid temperature
  • Two-in-one CHT
  • Two-in-one EGT
  • Liquid temperature probe
  • 2 CHT probes
  • 2 EGT probes
    panel size: 5xØ2"
    $580.00
It is essential to monitor the following engine parameters to ensure its proper operation:
  • Tachometer (RPM)
  • Hourmeter
  • Liquid temperature
  • Cylinder Head Temperature (CHT) for both cylinders
  • Exhaust Gas Temperature (EGT) for both cylinders
There are different ways to accomplish this. The first is to use the classic analog (steam gauge type) instruments.
MGL Stratomaster EMS-582: Tachometer, hourmeter, liquid temp., 2xCHT, 2xEGT, liquid temp. probe, 2 CHT probes, 2 EGT probes, panel size: 2-1/4", very small display, use only if panel space is very limited
$392.00
The alternative is to use a digital all-in one instrument. Our selection provides precise and reliable readings on backlit liquid crystal displays (LCD) and has the advantage of being able to trigger a warning light to attract your attention if a parameter is out of limits.
More information about instrument packages for the 582UL
MGL Stratomaster E1: tachometer, hourmeter, liquid temp., 2xCHT, 2xEGT, liquid temp. probe, 2 CHT probes, 2 EGT probes, panel size: 3-1/2", larger easy to read display
$418.00
MGL Stratomaster E2: tachometer, hourmeter, liquid temp., 2xCHT, 2xEGT, outside air temperature, fuel level, fuel flow (also computes both for endurance), voltmeter, maintenance timer, running memory, liquid temp. probe, 2 CHT probes, 2 EGT probes, outside air temperature probe, fuel flow probe
$1143.00

Currency: Canadian Dollars. Check current exchange rates
Suggested list prices.  This total is an estimate. Prices are subject to change without notice. Shipping and applicable taxes not included.

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